Digital Twin for Factory Layout

Simulate factory layout changes and configurations to accelerate design iterations with Prevu3D digital twin solution

Digital Twin for Factory Layout

WHAT WE DO

Create virtual replicas of physical factories, enabling visualization and optimization of layouts

Prevu3D digital twin software is a seamless solution for space allocation in manufacturing facilities. It allows for better decision-making and testing, cutting time and cost.

Optimize your layout design process with interactive digital assets

Factory-Layout-Benefits-Enhance-layout-building

Optimize your layout design process with interactive digital assets

Cross-functional collaboration is essential for optimizing manufacturing space allocation. Consider reconfiguring, moving, or expanding within zoning, OHS standards, and engineering constraints. Prevu3D helps rapidly create iterations for viability assessment, leading to a better decision-making process.

  • Operation planners can quickly identify optimal throughput configurations while considering all constraints.
  • Remote team members can gain a better understanding through virtual walkthroughs of current layouts and available options.
  • Trusted as-built documentation minimizes the risks associated with on-site engineering change orders.
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Prevu3D digital twin key features for factory layout design

Easy integration with design softwares

Easy integration with design software

Integrate CAD and BIM models into a 3D environment to enhance engineering workflows, improving collaboration, spatial analysis, and simulation capabilities.

RealityAsset creation

Leverage RealityPlan tools to define complex manufacturing assets in 3D scans using multiple bounding boxes to highlight each element of the asset.

3D scan interface showing isolated industrial pump with extraction parameters

Seamless design tools

Discover our toolbox for iterating on engineering designs. Edit, create, and share scenarios. Measure, move machines, and check fit with ease.

What you need to know

  • What is a digital twin?

    A digital twin is a virtual replica of a real-world space or physical asset. Digital twins reflect the current asset condition and can be continuously updated with data from its physical counterpart. Digital twins can create simulations and predict future behavior, streamline collaboration and optimize operations.

  • What is a point cloud?

    A point cloud is the raw material of a digital twin. Point clouds are created by panning a 3D scanner back and forth over walls, piping, pieces of equipment, vehicles and much more. The scanner head emits a laser beam or optical-spectrum light and detects the reflection. The scanner measures the timing and intensity of the reflection. It creates millions of points each with a unique position and orientation in space. Multiple passes of a scanner create a dense cloud of points, hence the name. While raw point clouds are rich sources of information, they are too big to use in a digital twin. Prevu3D turns these raw point clouds into actionable data.

  • What is a polygon mesh?

    Processing a point cloud with specialized computer software and hardware creates a polygon mesh. The software creates lines to connect each point to its adjacent points based on analysis of the position and orientation of each point. Adjacent points are joined by lines to form an array of tiny polygonal shapes. This array is a polygon mesh. The higher the density of the point cloud the more surface details appear on the mesh. A variety of data compression techniques can be applied to meshes to reduce the size of the mesh to content that users can interact with on wireless mobile devices, while preserving detail. Prevu3D has the best meshing solution on the market for digital twins.

Platform

Discover Prevu3D’s all-in-one solution for hosting, managing, and processing reality capture data. Easily view and share point clouds, convert them to 3D meshes, and manage your RealityPlan™ design projects online.

Desktop application

Go beyond viewing and sharing 3D environments to accelerate your engineering design and project collaboration. Discover the toolbox.

Case Study: Digital Twin for Factory Layout

How Prevu3D improved team efficiency and collaboration for a global dairy producer

Factory-Layout-CaseStudy

Case Study: Digital Twin for Factory Layout

How Prevu3D improved team efficiency and collaboration for a global dairy producer

Discover how Agropur leveraged Prevu3D digital twins to solve complex challenges in the F&B industry, including distance, onboarding, efficiency, and innovation.

View Case Study
My team is young and enthusiastic about technology. I'm dealing with several time zones and have to provide the right tools. They truly appreciate the immersive experience they get with Prevu3D.
Claudia Munger Director of engineering, Agropur

Reimagine your space with a digital twin