Digital Twin in Manufacturing

Accelerate layout changes and facilitate design iterations to increase production efficiency with Prevu3D's Digital twin solution

Digital Twin in Manufacturing

WHAT WE DO

Leverage digital replicas to visualize and identify areas for improvement and streamline design engineering processes

Connect geospatial and design data, enabling manufacturers to gather valuable insights and make data-driven decisions to improve operational efficiency.

Enhance reconfiguration to transform operations with Prevu3D digital twins

Manufacturing-Enhance-production-management

Enhance reconfiguration to transform operations with Prevu3D digital twins

Prevu3D helps companies use digital twins for facility planning and upgrades. By rapidly creating iterations for viability assessment, it allows for a better decision-making process.

  • Optimize factory layouts.
  • Plan for faster changeovers to increase productivity.
  • Lower costs for skills and safety training to create a better work environment.
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Prevu3D digital twin key features for the manufacturing industry

Side-by-side view of a warehouse showing original point cloud and its automatically generated mesh version.

Centralize all your reality capture

Host, manage, and process reality capture data. View and share point clouds, convert to 3D meshes, and manage RealityPlan™ projects online.

RealityAsset definition

Define complex manufacturing assets and add parameters linked to RealityAssets, such as inspection requirements, including frequency, accessibility, and the last inspection date.

Design engineering tools

Discover our toolbox for iterating on engineering designs. Edit, create, and share scenarios. Measure, move machines, and check fit with ease.

What you need to know

  • What is a digital twin?

    A digital twin is a virtual replica of a real-world space or physical asset. Digital twins reflect the current asset condition and can be continuously updated with data from its physical counterpart. Digital twins can create simulations and predict future behavior, streamline collaboration and optimize operations.

  • What is a point cloud?

    A point cloud is the raw material of a digital twin. Point clouds are created by panning a 3D scanner back and forth over walls, piping, pieces of equipment, vehicles and much more. The scanner head emits a laser beam or optical-spectrum light and detects the reflection. The scanner measures the timing and intensity of the reflection. It creates millions of points each with a unique position and orientation in space. Multiple passes of a scanner create a dense cloud of points, hence the name. While raw point clouds are rich sources of information, they are too big to use in a digital twin. Prevu3D turns these raw point clouds into actionable data.

  • What is a polygon mesh?

    Processing a point cloud with specialized computer software and hardware creates a polygon mesh. The software creates lines to connect each point to its adjacent points based on analysis of the position and orientation of each point. Adjacent points are joined by lines to form an array of tiny polygonal shapes. This array is a polygon mesh. The higher the density of the point cloud the more surface details appear on the mesh. A variety of data compression techniques can be applied to meshes to reduce the size of the mesh to content that users can interact with on wireless mobile devices, while preserving detail. Prevu3D has the best meshing solution on the market for digital twins.

Platform

Discover Prevu3D’s all-in-one solution for hosting, managing, and processing reality capture data. Easily view and share point clouds, convert them to 3D meshes, and manage your RealityPlan™ design projects online.

Desktop application

Go beyond viewing and sharing 3D environments to accelerate your engineering design and project collaboration. Discover the toolbox.

Case Study: Digital Twin in Manufacturing

General Mills: leveraging Prevu3D software to streamline engineering workflows

Digital twin overlay of industrial machinery in a smart factory

Case Study: Digital Twin in Manufacturing

General Mills: leveraging Prevu3D software to streamline engineering workflows

Whether improving engineering practices or optimizing and modernizing plants, General Mills is driving efficiency by maximizing the use of reality capture data using Prevu3D Digital twin software solution.

View Case Study
Managing buildings, I must ensure that construction plans are up to date, often requiring on-site measurements and validations. This information is available in our 3D environment on the Prevu3D platform, which is accessible even when working from home or on-site with suppliers.
Yves Gaudreault Mechanical Engineer, General Mills

Maximize your engineering potential with a digital twin